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Tuesday, October 18, 2011

Hairline cracks found in three Intercounty Connector overpasses

Hairline cracks have been found on three ICC bridges
The Washington Post reported that safety inspectors have found hairline cracks on three new Intercounty Connector (ICC) bridges in our Rockville-Olney area.  The affected overpasses are located on Georgia Avenue, Emory Lane, and Needwood Road.  The bridges are safe at the moment, but their conccrete piers will need to be reinforced, even rebuilt, if they are to last 50-100 years as is typical for a bridge. 

According to the ICC Project Office, the safety inspectors found 40 to 50 cracks in the concrete pier caps of all three overpasses.  Those concrete caps sit atop the supporting piers and connect them to the overpasses’ steel understructure. The cracks are .005 to .035 inches wide and range from seven inches to 3 feet 8 inches long.  The cracks appear to be a design flaw caused by the construction firms that used an inaccurate model to determine how many steel rods were needed inside the concrete pier caps to properly fortify them .

The ICC Project Office is now reviewing overpasses on the unopened stretch of the ICC, which is still scheduled to open to the public on Tuesday, November 22, 2011.  However, the remaining piers were designed by another firm, and no problems have been found so far.

There is some good news for the ICC Project Office and taxpayers.  The construction firm responsible for the concrete caps has agreed to reinforce or replace them at no cost to the State of Maryland.

Full article and reader comments available after the jump:



Hairline cracks found in three Intercounty Connector overpasses


By , Published: October 18


Inspectors have found hairline cracks in three newly built overpasses on the Intercounty Connector, requiring that parts of their concrete piers be reinforced immediately and perhaps rebuilt, ICC officials said Tuesday.

Inspectors for the Maryland State Highway Administration discovered the cracks last week on bridges that carry traffic across the six-lane ICC on Georgia Avenue, Emory Lane and Needwood Road in Montgomery County, officials said. The $2.56 billion toll highway’s 7.2-mile western segment opened in February between Interstate 370 and just east of Georgia Avenue.

ICC officials said the overpasses are safe for motorists to continue using but will need to be reinforced or rebuilt to last for the 50 to 100 years of a typical bridge’s life span.

“This has absolutely nothing to do with the safety of people traveling over the bridges,” said ICC project spokesman Ray Feldmann. “These bridges have functioned absolutely fine since they opened. This is really about the long-term durability of the bridge structures.”

Some lanes of the ICC will probably be closed over the next two weeks as workers reinforce the pier structures with tensioned steel wire until a long-term solution can be found, ICC officials said. All three bridges will remain open, they said.

Feldmann said inspectors found 40 to 50 concrete cracks total in all of the three overpasses’ combined 13 “pier caps.” Those concrete caps sit atop the supporting piers and connect them to the overpasses’ steel understructure. The cracks are .005 to .035 inches wide and range from seven inches to 3 feet 8 inches long, Feldmann said.

Melinda Peters, the state’s director of the ICC construction project, said that the cracks stem from a design flaw and that Intercounty Constructors, the joint venture of construction firms that built the project, will pay to fix them. The design firm used an inaccurate model to determine how many steel rods were needed inside the concrete pier caps to properly fortify them, she said.

The State Highway Administration reviewed the engineering calculations that the designs were based on, she said, but not the actual computer model that designers used. The design firm’s model made inaccurate assumptions about how the pier caps would attach to the bridges, she said.

“We don’t get into every detail of the models they use as part of our review,” Peters said.

Project officials are still reviewing overpasses that have been built on the rest of the 18.8-mile ICC, which is still scheduled to open east to Laurel by the end of the year. However, Peters said, the remaining piers were designed by another firm, and no problems have been found so far.

Peters said workers will wrap steel cable around the pier caps to prevent the cracks from growing until a long-term fix is found. If the caps need to be rebuilt, she said, most of that can be done while traffic runs on the overpasses, something routinely done when older bridges are repaired.

The ICC has been criticized for its relatively steep construction costs, funded in part by bonds that will be paid off via some of the highest toll rates in the country.

Montgomery council member Phil Andrews (D-Gaithersburg-Rockville), a longtime ICC opponent, said he’d still like to know how such a design mistake was allowed to occur. He said some of his constituents who use the Needwood Road overpass daily “might wonder if that assurance [that the overpasses are safe] is 100 percent reliable given that these problems happened in the first place.”

Design on the overpasses with cracks was done under a joint venture of Parsons Transportation Group and Jacobs Engineering, ICC Officials said. The construction on the first segment has been done by Intercounty Constructors, a joint venture of Granite Construction Co., Corman Construction and G.A. & F.C. Wagman Inc., ICC officials said.

A spokeswoman for Parsons Transportation Group referred questions to state officials.

http://www.washingtonpost.com/local/hairline-cracks-found-in-three-intercounty-connector-overpasses/2011/10/18/gIQAzf5ZvL_story.html


READER COMMENTS:

free-donny
10/19/2011 8:07 PM EDT
BTW, anyone have usage or toll statistics on the ICC boondoggle yet?
PLMAnnapolis
10/19/2011 1:39 PM EDT
Remember, this is also the project where they removed the bicycle lanes, to "reduce the environmental impact" of the project...
ceefer66
10/19/2011 4:31 PM EDT
Actually they removed the bike lanes to save the $125 million they would have cost. Besides, a path was built parallel to the road on both sides. Why can't the cyclists use that?
juliemartinkorb
10/19/2011 6:03 PM EDT
No, a path was *not* built parallel to the road on both sides. A path was built parallel to the road on *one* side for a *section* of the completed segment between I-370 and MD-97: the section from Needwood Road to Emory Lane.
ennepe68
10/19/2011 1:18 PM EDT
So did the state pay extra for those cracks?  
free-donny
10/19/2011 7:56 PM EDT
Yes - we ALL paid extra...to the tune of $3,200,000,000. In truth, we will all still be paying for the ICC toll road construction far into the future. That's right, even those of us who will never drive a mile on it.
ceefer66
10/20/2011 9:54 AM EDT
By your "logic", I shouldn't be paying to support public schools. I haven't had a child in public school for nearly 20 years.

Considering that stupid comment has received 2 recommendations, I wonder if am I the only one who sees the utter stupidity of that reasoning.
ceefer66
10/20/2011 10:06 AM EDT
By your logic, I shouldn't be paying to support public schools. I haven't had a child in public school for nearly 20 years.

Am I the only one who sees the utter stupidity of that reasoning? 
myhonestopinion
10/19/2011 12:26 PM EDT
just as the WaPo Comments said "insert idiot johnfchick1 here"
tyuster
10/19/2011 11:47 AM EDT
Hairline cracks over pier cap; Design flaw; Incccurate model.....

Blue clues - I said either "Cobels" or "Strut-and-Tie model" NOT being checked properly.......my 2-cents!
tyuster
10/19/2011 11:43 AM EDT
Problems - hairline cracks over pier cap; design flaw; inaccurate model...

Blue Clue - I said either "Cobels" or "Strut-and-Tie Model" not being checked properly. My 2-cents.
rep15
10/19/2011 10:53 AM EDT
Melinda Peters . . . hairline cracks . . . design flaw . . . what a piece of work. Peters, how did YOU miss the design flaw? Certainly you, as Chief Poo-Bah, couldn't dirty yours hands with checking 'design work'. Is your staff incompentent?? Take the repair costs out of your salary. The ICC saga just gets better and better!!!
johnfchick1
10/19/2011 10:19 AM EDT
Union labor at it's finest.
brettkuk
10/19/2011 10:20 AM EDT
The engineering firm? I don't think so.
johnfchick1
10/19/2011 10:23 AM EDT
I'm sure the plans said "Insert crack here".
brettkuk
10/19/2011 10:27 AM EDT
"Melinda Peters, the state’s director of the ICC construction project, said that the cracks stem from a design flaw and that Intercounty Constructors, the joint venture of construction firms that built the project, will pay to fix them. The design firm used an inaccurate model to determine how many steel rods were needed inside the concrete pier caps to properly fortify them, she said."

"Design Firm" means engineering error.
Pilot1
10/19/2011 11:39 AM EDT
No Union Labor and this is a design flaw not a construction issue.
dnicewarner
10/19/2011 8:53 AM EDT
Would have made more sense to build another bridge across the Potomac between between Point of Rocks & the American Legion to ease traffic congestion
brettkuk
10/19/2011 10:08 AM EDT
I'm all for building more bridges, but how would that ease congestion in MoCo between 270 and the BW parkway?
GreenMeansGo
10/19/2011 10:10 AM EDT
Build a bridge across the Potomac, connecting Route 28 in Loudoun to I-370 and the ICC in Montgomery. We need them all.
brettkuk
10/19/2011 10:11 AM EDT
@GreenMeansGo,
Yes!
FrankfurtFreddie
10/19/2011 12:02 PM EDT
+2
polecatx1
10/19/2011 8:04 PM EDT

Build a 14-lane expressway to Phoenix, Arizona; one way, no exit ramps, only entrance ramps and FREE GAS.
anarcho-liberal-tarian
10/19/2011 8:09 AM EDT
Stop wasting our tax dollars. Close the ICC.
BethesdaMD
10/19/2011 9:17 AM EDT
Any other roads you have in mind for us to close? How about the road to your house?
mddave
10/19/2011 9:37 AM EDT
You do realize that most of the money has already been spent, don't you? And the tolls--which will only be collected if the road is open--will be used to pay down at least part of the debt.
free-donny
10/19/2011 7:59 PM EDT
Respectively, the ICC toll take will be tiny and will never...even with generous estimates...will never pay for the construction. Additionally, there are not any other toll roads around to close...if we are considering closing the ICC. All the other free roads are functional, safe, and heavily used. The toll alone will keep ICC usage minimal...then there's the fact that not many people need to go where it takes you. I can't figure out if this ICC toll road is closer to the "Bridge to Nowhere" or the "Big Dig".
joecct77
10/18/2011 11:25 PM EDT
I like the ICC, but when the legislature and Gov. O'Malley raided the transportation fund for their legislative largess, they have to replenish their "highway robbery" somehow.

So as you zoom along the ICC, or cross the Bay Bridge remember -- it's a fee, not a tax.
B-rod
10/19/2011 10:05 AM EDT
As usual, another Republigoon who wants something for nothing. Do you have a problem paying for and maintain the roads YOU use, or is that someone else's problem?
jim_maryland1
10/19/2011 10:47 AM EDT
@B-rod - Aren't we already paying for the roads through existing taxes? Why should this road be treated any differently than 95 (yeah, I know there are tunnel/bridge tolls, but let's remove them too), 495, 270, etc...? Why does it make sense to have some roads as toll roads and others funded by taxes? If having the ICC funded by tolls makes sense, then why aren't most other roads funded this way and transportation related taxes decreased/eliminiated?
Pilot1
10/19/2011 11:45 AM EDT
jim_maryland1 the real criminal part of it is the tolls are not used for their intended purposes but to fund other programs while the bridges, roads and tunnels rot. An example is the massive increases to the Dulles Toll Road which is funding the Metro Line not maintain the road.
PLMAnnapolis
10/19/2011 1:47 PM EDT
The money being spent on the Metro line is to not have to increase the Dulles Toll Road. It is a matter of relative cost. The cost of providing parking at the Airport and widening the Toll Road dwarfs the cost that MWAA will pay for the Metro line. In addition, Northern Virginia will have greatly reduced the air pollution load from automobile traffic because of the Metro line.
MasonPatriot1
10/18/2011 11:11 PM EDT
Wait, was WMATA overseeing the ICC construction? 'Cause that would make perfect sense...
brettkuk
10/19/2011 7:54 AM EDT
No
free-donny
10/18/2011 9:32 PM EDT
As a taxpayer hearing about structural cracks developing in the unfinished ICC, I'd like to express to ex-governor Ehrlich and his friend George W. Bush,

"I want my money back!"

I don't have to pay the huge toll and I have no need to drive on the ICC, but I was force to pay for the construction. We all did! ...to the tune of $3,200,000,000!
brettkuk
10/19/2011 7:55 AM EDT
You paid for the congestion we had before the ICC too. It just wasn't as easily quantified.
ceefer66
10/19/2011 8:53 AM EDT
@free-donny,

" I was force to pay for the construction. We all did! ...to the tune of $3,200,000,000!

Still at it with the lies, Donny?

According to the article, the ICC cost less than you claim - significantly less.

I've been asking you for more than 5 years, Donny: where did you get your numbers?
ceefer66
10/19/2011 9:03 AM EDT
@brettkuk,

Not to worry.

free-donny is one of the stubborn ICC opponents who could never be reasoned with and to whom facts and reality are meaningless. I've been following and rebutting free-donny for years and his/her refusal to accept their loss and move on would be funny if it weren't so pathetic.

The ICC opponents are much like to sore-loser kids in pee-wee football or soccer who can't accept their loss. You know, the kids who pout and pump tears and have to literally pushed and dragged to the post-game high-fives with the other team.  
mddave
10/19/2011 9:28 AM EDT
Since when do we each get to pick and choose what our government spends money on? Maybe you should brush up on how democratic principles, governments and taxes function in a society. You can influence government policies through democratic principles, but at the end of the day you have to accept the results even if you don't get your way.
juliemartinkorb
10/19/2011 9:36 AM EDT
The Maryland Department of Transportation is at least one source for the $3.1 billion cost figure for the ICC. http://www.mdot.maryland.gov/Planning/BRAC/Documen...

The $3.1 billion cost figure includes the interest payments on the debt financing.

Enjoy paying extra 15 cents/gallon State tax to pay for the ICC.
brettkuk
10/19/2011 10:19 AM EDT
So you're happy sitting in traffic and idling your car, wasting untold gallons in your daily commute. The ICC is a solution that would significantly reduce your daily consumption if only you pay a little more per gallon.It's a bargain for local commuters, it's a good investment for the state, AND to top it all off, the environmental activists got what they wanted too! The cost of the ICC also included one of the largest environmental mitigation programs in regional history! Honestly, what is not to like?
Edna_Mode
10/19/2011 11:43 AM EDT
What's not to like? Fractures, both seen and unseen, design flaws, temporary fixes....... potentially resulting in massive pile-ups and drivers hurtling to their deaths. But yay for the environmental activists!!
Pilot1
10/19/2011 11:47 AM EDT
You did not pay for it. The funding came through transportation bonds. It is the big lie that it came from the budget. The fact is OMalley has drained the budget for other projects.
Pilot1
10/19/2011 11:52 AM EDT
Edna_Mode and juliemartinkorb your ignorance is evident by your statements. The funding mechanisim for ICC is not the same and is not through tax dollars though it is secured by them. The current transportation fees and taxes have been stolen not by ICC but by Governor OMalley to buy the votes of those who pay no taxes but expect those that do to pay their freight. The ICC will reduce accidents on the beltway and is a safe road that in itself will have fewer accidents. This hicup is not a safety issue and Edna_Mode the sky is not falling.
juliemartinkorb
10/19/2011 12:27 PM EDT
Pilot1, careful whom you accuse of "ignorance." Here is my letter to the Washington Post, published (in slightly edited form) on May 19, 2007, at A16 under the headline "Higher Gas Taxes for Maryland?"

With gas prices soaring, Maryland Gov. Martin O’Malley (D) is exploring raising the state’s gasoline tax to pay for transportation projects that the state cannot otherwise afford. Here’s an idea worth exploring: Drop the intercounty connector. Then the state would have $2.4 billion (not counting debt interest) that can be used for the state’s real transportation needs.
That $2.4 billion includes:
— $1.23 billion in Maryland Transportation Authority funds — the tolls from every toll collection facility in the state that will be diverted to pay for the ICC
— $264.9 million from the Maryland general fund — the fund that is facing a $1.5 billion shortfall next year
— $180 million from Maryland transportation trust fund — the fund that is already depleted from repeated diversions to balance the state’s budget
— $750 million in GARVEE bonds — borrowing against the state’s future allocations (if any) from the federal government (the Federal Highway Trust Fund is projected to have a
$2.3 billion deficit in fiscal 2009).
I repeat: Do not raise our taxes, Mr. O’Malley. Drop the ICC.
JULIE MARTIN-KORB
Rockville

The facts that I cited regarding the funding of the ICC came from the Maryland State Highway Administration and Maryland Transportation Authority's Intercounty Connector 2006 Initial Financial Plan (June 13, 2006), available at http://www.iccproject.com/PDFs/icc-financial-plan....
at App. F, p. 79; see also 1000 Friends of Maryland, "The IntercountyConnector: Financial, Economic, and Regional Development Costs and Choices" (March 2007), available at http://www.friendsofmd.org/Publications/ICC%20Fina...
at p. 3, Table 1.

The facts that I cited regarding the diversion of all the tolls in the state toward funding the ICC is available in the 2006 Initial Financial Plan at p. 4-1; see also 1000 Friends of Maryland report at pp. 4-5.

The facts that I cited regarded the anticipated $1.5 billion shortfall in the general fund came from general knowledge, verified by today's Washington Post article “O’Malley Considers Gas Tax Increase”, Metro, B1, May 15, 2007.

The facts that I cited regarding the depletion of the Maryland Transportation Trust Fund to balance the budget came from general knowledge, verified by a letter to the editor of the Baltimore Sun written by John Leopold, Anne Arundel County Executive, "Secure public trust in the trust fund" (March 18, 2007), available at http://www.baltimoresun.com/news/opinion/letters/b...

The facts that I cited regarding the impending Federal Highway Trust Fund deficit came from TRIP, "Rough Ride in the City: Metro areas with the Roughest Rides and Strategies to Make our Roads Smoother" (October 2006), available at http://www.trip
juliemartinkorb
10/19/2011 12:28 PM EDT
Ran out of space. Last citation was to http://www.tripnet.org/RoughRideReportOct2006.pdf,
at pp. 3, 23. 
Edna_Mode
10/19/2011 12:43 PM EDT
The sky may not be falling, but this construction BRAND NEW AND UNSAFE.

This brand new LOOOOONG awaited project is already, literally, cracking apart.

They’re already scheduling having to close some lanes down to fix it.

I’m genuinely glad you’re ok with it.

But I’m not. I think this is terrible. But that must be because I'm ignorant.  
ceefer66
10/19/2011 4:21 PM EDT
@juliemartinkorb,

Have you ever paused in your ranting and badmouthing against the ICC to consider how much money was wasted on the repetitive studies demanded by the ICC opponents (whenever a study proved their environmental paranoia to be unfounded, they demanded another study)?

Or how much was spent on legal expenses to respond to the repeated frivolous lawsuits filed by opponents?

Not to mention the significant increase in the cost of labor, materials, and financing over the years it took to deal with opponents?

Whenever you whine about the $3billion + you allege is being spent on the ICC, keep in mind it could have been built for under a billion back in 1996 when "Green" Glendening pulled the plug after his own studies proved his environmentalist puppeteers were wrong.

You got a problem with the cost of the ICC? Thank the opponentnts.
ceefer66
10/19/2011 4:29 PM EDT
@@juliemartinkorb, Edna_Mode, and free-donny:

I hope you will be as quick to express your "concerns over the cost of public works projects" when the construction defects of the $5.4 billion (plus perpetual operating subsidies) Dulles Rail Silver Line become apparent.

Rest assured, things will come out.

I'll be looking for your input. And please don't respond with some nonsense about the Silver Line being a "Virginia" concern.
juliemartinkorb
10/19/2011 6:13 PM EDT
I will leave it to the able readers to determine who is "ranting" and "whining" here, and who offers ad hominem attacks but no facts.
free-donny
10/19/2011 8:05 PM EDT
Hi Ceefer, I hate to say I told you so, but by now you know Ehrlich and his buddy GW Bush sold Maryland a "pig in a poke". The $3,200,000,000 ICC cost includes the construction costs and the interest that taxpayers will pay bond-holders. By the way - I know you know this - but some don't... our tax dollars DID pay for this ICC toll road (our state taxes and our federal taxes - federal transportation funds went into the ICC and you know it.) The GARVEE bonds only covered part of construction costs and that basically represents Maryland borrowing money from bond holders and paying them back over time WITH INTEREST.
ceefer66
10/20/2011 9:59 AM EDT
@juliemartinkorb,

Why do road-haters who try to make dumb, stubborn arguments based on emotions, agenda, and twisted statistics ALWAYS attempt to dismiss contradictions as "ad hominem attacks"?

Look up the term; like most of the others, you're using it out of context.
free-donny
10/20/2011 10:05 AM EDT
Ceef,

Our pushing match is a long and good one... we disagree on almost every aspect of the ICC Toll Road, but I understand your arguments and I think you understand mine.

Your side won out and the ICC is being built and the connected building contractors got their return on their "Ehrlich investment"

Still, that the concrete supports are cracking so soon, the almost nonexistent usage, and huge debt this put on the state...

You MUST be giving some of these seroius problems thought... you are too smart/logical to ignore/deny those points, right?

- Donny
juliemartinkorb
10/20/2011 5:32 PM EDT
"Ad hominem attacks" means an attempt to negate the truth of a claim by pointing out a negative characteristic or belief of the person supporting it. Abusive ad hominem usually involves insulting or belittling one's opponent in order to attack his claim or invalidate his argument, but can also involve pointing out factual but apparent character flaws or actions that are irrelevant to the opponent's argument. This tactic is logically fallacious because insults and negative facts about the opponent's personal character have nothing to do with the logical merits of the opponent's arguments or assertions.

This is what "ceefer66" wrote:

The ICC opponents are much like to sore-loser kids in pee-wee football or soccer who can't accept their loss. You know, the kids who pout and pump tears and have to literally pushed and dragged to the post-game high-fives with the other team.

He later argued in response to my postings citing factual information supplied by Maryland State agencies that I was "ranting" and "whin[ing]" and a "road-hater" who tries to make "dumb, stubborn arguments based on emotions, agenda, and twisted statistics".

Again, I will leave it to the able readers to determine whether "ceefer66" comments constitute ad hominem attacks.

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